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Print Solutions April 2006

Feature Article
Postage Stamps
Images | History

Leaving a “Stamp” on the Printing Industry
Now that the Bureau of Engraving and Printing no longer makes postage stamps, a handful of companies fill the manufacturing gap.

By LaShell Stratton


For more than 100 years, the U.S. Bureau of Engraving and Printing manufactured billions of stamps for the U.S. Postal Service, but in 2005 the bureau shut down its presses and outsourced production to a handful of manufacturers and suppliers.

Until 2005, the bureau and a few private companies shared the yearly task of printing 50 billion U.S. postage stamps. Currently, only three manufacturers are certified by the U.S. Postal Service to produce postage stamps: Sennett Security Products, based in Chantilly, Va., Ashton Potter (USA) Ltd., Williamsville, N.Y., and Avery Dennison, based in Pasadena, Calif. Though material suppliers are also certified in the stamp manufacturing process, this certification will no longer done by the U.S. Postal Service.

“There is no certification process to print stamps outside of the general solicitation that is issued by the U.S. Postal Service Purchasing department at the end of each contract period,” says Lauren Sposato of the community relations division of the U.S. Postal Service. Sposato says that each stamp manufacturer is responsible for negotiating and qualifying their material suppliers. “The Postal Service is in the process of extracting ourselves from individual certification of the materials supply chain,” she says. “If there are any interested material suppliers who are looking to provide product to be used for stamp production, they are free to contact the three stamp printers with their proposal.”

One of the suppliers who is certified to help produce U.S. postage stamps is MACtac Printing Products, a subsidiary of the Bemis Company, which manufacturers pressure sensitive adhesive products that include consumer packaging labels, mailing and identification labels and vinyl signage applications for trucks, buses and billboards.

The Stow, Ohio-based supplier has produced the self-adhesive paper used by Sennett Security Products for U.S. Postage stamps since 2001. “We are the only supplier for adhesive material for Sennett Security,” says MACtac Product Manager Allison Hazel. “We coat the adhesive material onto a liner and send it through large printer rolls,” Hazel says. “But Sennett does the ink work and the die cut.” The stamps are then manufactured for sale in coil, sheets or bendable formats.

Just this year, MACtac produced the self-adhesive construction for 750 million Navajo Necklace 2-cent stamps and 60 million Chinese Lunar New Year stamps.

Hazel said the self-adhesive paper for stamps is a unique security product with a phosphorus content that prevents it from being used for any other materials that MACtac could sell to other flexo printers. “We wouldn’t sell this product to anyone else but the postal service,” she says.

Because so few companies are certified to manufacture U.S. stamps, print jobs are split into thirds, for the most part, though each company also bids on some print contracts with the U.S. Postal Service. The definitive stamps that come out annually, like the American flag stamp, are dispersed among the three manufacturers. Commemorative stamps, which are released only once, require a bid.

Hazel said current and upcoming stamps for which MACtac produced the pressure sensitive material include, in addition to the Navajo Necklace 2-cent stamp and Chinese Lunar New year, the Hattie McDaniel Black History commemorative stamp, stamps for the children’s book series, the Judy Garland commemorative stamp and stamps for the crops of the U.S. series.

LaShell Stratton is assistant editor at Print Solutions magazine. Email her your comments at lstratton@PSDA.org.
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