Can we create the product with our current capabilities, or do we have to buy equipment? Which materials are appropriate? Do we have to ask suppliers to change their materials? The program also includes product mockups, quality standards and pricing guidelines. Carlson says while SSP spent years honing the program, it saves the company a lot of time during R&D.
SSP recently developed tamper-resistant airline luggage tags and dispensers. Paxar recently developed a line of retail security products, including Electronic Article Surveillance (EAS) woven garment labels. The labels can be located via transmitters even when concealed. Based on their experiences with these projects, Carlson and Chamandy offer 10 tips for successful new product development:

1. Consider clients' ideas. "If the customer has a problem, we develop accordingly," Chamandy says. "Sometimes it doesn't cater to the general mass of the marketplace, but if it's a big enough piece, we'll develop a solution." Chamandy says individual solutions often can be resold to a larger market. "One of the things you find is that everyone has similar problems," he says.


2. Form a think tank. SSP formed an internal group called Tag Team Solution Providers, which includes employees from the company's marketing, sales, quality inspection, purchasing, printing and shipping departments. The group holds roundtable discussions to identify pros and cons of new products. Carlson relies on the group's range of specialties. "There are some very ingenuous press operators who understand how to arrange a project to make it fit a distributor's needs," she says.
3. Research potential end users. By consulting airlines and distributors, Carlson learned that airlines wanted tamper-resistant tags that could contain information about luggage weight. Chamandy asked retailers about their garment labeling needs. "We're able to [provide] labeling that blends in with the garment and is very discreet," he says. "That's key to these retailers. They don't want to change the look of their stores."
4. Understand product adoption rates. Retailers must use special equipment to deactivate Paxar's labels, Chamandy says. Unlike most European retailers, U.S. retailers had to integrate the equipment with their existing systems. As a result, European retailers adopted the labels quickly, but U.S. retailers postponed their purchases as long as three years after the labels were introduced to the market. After market leaders such as Kmart, Wal-Mart, Ann Taylor and J. Crew started buying the equipment, many others followed suit, Chamandy says.
5. Hire patent experts. SSP has a patent research department and a patent law attorney. The arrangement saves Carlson time and worry, she says. Instead of filling out paperwork and conducting extensive patent searches, Carlson can devote her time to invention, development and marketing.
6. Form alliances. Paxar worked closely with technology provider Sensormatic Electronics Corp. for five years to develop the EAS aspect of its garment labels. To gain a say on industry standards for applying the labels to garments, Paxar also joined a Voluntary Industry Standards subcommittee.
7. Evaluate pricing. Assuming clients would compare Paxar's garment labels to hang tags, Paxar employed what's known as reference pricing. "We analyzed what it cost to buy a hard tag and how long a hard tag actually lasts," Chamandy says. "Then we amortized the cost per use based on the life of it, and we added the cost for the retail store to apply it and the cost to remove it." Paxar used the information to price its labels competitively and to explain comparative benefits.
8. Test the product repeatedly. Ensure that all materials and processes result in high-quality, efficient products, Carlson says. "You have no idea how many times I went back to bat on this airline tag," she says. "You go to press, something goes wrong. You go back, something goes wrong. You just keep working away at it until you get what you need."
9. Market to distributors. Distributor relationships are critical when it comes to new product development, Carlson says. She mailed distributors samples of the airline tags. By not sending the tag dispensers, she saved money and compelled distributors to call her for more information. Carlson also provides distributors with educational mailings, sell sheets for 14 potential markets, product brochures and online product information. "The distributors have a very close relationship with the airlines because they sell them a full solution program, all the way from their forms to their toilet paper," she says.

10. Be patient. Carlson spent eight months developing the airline tags from conception to launch. New products often develop slowly, especially if they require new equipment or skills, she says. "It takes people several times to go back to the drawing board for perfection," she says.
—Rita Tiefert
10 Tips for New Product Development
 ManufTAGS
Manufacturer Special Service Partners, Neenah, Wis., employed rigorous research and development standards when it developed tamper-resistant airline tags.
 GroupImage
Manufacturers say new product development holds many advantages. "The leader who develops the product initially enjoys better profit margins," says Paul Chamandy, vice president of new product development at manufacturer Paxar Corp., White Plains, N.Y. The key to creating products is identifying clients' problems, he says. "The one who can solve the problem in a cost-effective manner wins the business," he says. "It's not just the game of who has the cheapest price."
To make new products a success, manufacturers should employ a research and development program, says Peggy Carlson, marketing specialist at manufacturer Special Service Partners (SSP), Neenah, Wis. SSP uses an R&D program that includes three questions:
SUPPLIER NEWS
F RDM Corp., based in Waterloo, Ontario, offers Qualifier GTX, a MICR quality control workstation. Designed for banks and document printers, the Qualifier features reporting functions and graphic displays of MICR character analyses. Its purpose is to help identify and communicate the causes of rejected checks to corporate customers. It analyzes signal level, line format and spacing, line intrusions, extraneous ink, character dimension, font issues and more. For more information, call (519) 746-8483 or (519) 746-3317 (fax). Send email to mac@rdmcorp.com, or visit www.rdmcorp.com.
IKON Office Solutions Inc., based in Valley Forge, Pa., introduced Desktop Express(SM) software to improve desktop-to-printer workflow. The system allows end users to choose printers within any desktop application; view online proofs, including paper color, binding options and other selections; and view and confirm production costs prior to printing documents. The system produces a job ticket and print-ready file, routes the file to the print shop, and creates status reports on demand. For more information, call (610) 296-8000, or visit www.ikon.com.
Wallace Computer Services Inc., based in Lisle, Ill., purchased a Melzer Smart Label production line that applies transponders at high speeds and tests their integrity before and after application. Delivering in rolls and sheets, the line augments Wallace's security tag capabilities and guarantees high readability rates and productivity, according to the company. For more information, call (888) 988-INNO or (914) 592-3950. Send email to Mike Harris at mikeh@innovativeequipment.com.
Rena Systems Inc., based in Oaks, Pa., introduced its XPS-1000 ink jet addressing system. The 36-inch vacuum base integrates the company's PS-1000 versatile imaging system, advanced material sensing, the AF-500 heavy duty friction feeder, registration guides, adjustable transport belts, advanced NuAluminum transport deck, material stabilizers and a control panel, according to the company. It offers eight print qualities from 150 d.p.i. to 600 d.p.i. It can accommodate materials more than 1 3/4 inches thick, depending on equipment accessories. For more information, call (888) 444-7362 or visit www.renausa.com.
Prismatic Inc., based in Greensboro, N.C., introduced the Prismatic Commercial Print Controller Reader™. The reader generates certificates and reports on single samples or throughout press runs. Data from printing companies can be collected via networks, email and disk, and can be opened for review. Conformance of density, dot gain, print contrast, ink trap and CMYK can be determined. The reader enables users to create histograms and trend charts and to export data for custom reports and analysis using other common software programs. For more information, call (336) 644-2003 or (336) 644-2006 (fax). Send email to info@prismaticsystem.com, or download the software for free at www.prismaticsystem.com.
IIMAK, based in Amherst, N.Y., introduced DC-200 wax resin thermal transfer ribbons, available for on-demand printing in red, royal blue, forest green, gold, silver, and nine other spot and process colors. Ideal applications include prime labels, color coding and date coding, according to the company. For more information, call (888) 464-4625, or visit www.iimak.com.
ManSUP_Primera
IIMAK's thermal transfer ribbons. 
Primera Technology Inc., based in Plymouth, Minn., introduced its Impressa 3(R) Digital Label and Decal Press. The press prints and cuts labels in virtually any color, size or shape, without expensive dies, make-ready or clean-up, according to the company. The press is designed for short runs. For more information, call (800) 797-2772. Send email to sales@primeratechnology.com, or visit www.primeratechnology.com.
ManSUP_IIMAK
Digital labels from Primera Technology.
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