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Print Solutions May 2005

Case Study

Labels
Tips | Images

Attention to Detail Leads To Better Label
Paragon Printing & Mailing, a distributorship in Mankato, Minn., sells labels to clients ranging from mom-and-pop shops to the Mayo Clinic. Much of the reason for the company’s success can be attributed to vendors that provide top-notch products and service. An example of the important relationship between Paragon and one of its manufacturers, Label Works, occurred in February.

Connie Hanek, a sales consultant with Paragon, sold 1,500 weather-resistant labels to Schwickert’s, a commercial roofing, heating and air conditioning company. The company needed the 101Ú2 x 4-inch labels to mark heating units on top of building roofs. The labels, printed in black, identified the heating unit number and maintenance contact information. They also prominently displayed Schwickert’s name.

Hanek attached a copy of the label to the order she sent to Label Works, North Mankato, Minn., a custom printer and converter of pressure sensitive labels in up to eight colors. The manufacturer’s capabilities include weather-resistant, laser, tamper-evident and static-cling labels, as well as bumper stickers, security hologram foils, foil stamping and blind embossing.
Label Works saw Paragon’s label and had a concern: It was die cut into several labels: a 71Ú2 x 4-inch one and 15 small labels with letters and numbers. The smaller ones would be placed on heating units next to the main label to identify the units. On the sample sent to Label Works, the smaller labels varied in size, and some of the letters and numbers weren’t centered. The manufacturer asked to fix this.

“At first I said, ‘Just go ahead with the order,’” Hanek says. “The labels go on a roof, and the client approved the order. But Label Works was concerned they weren’t centered.” The manufacturer re-did the labels, creating custom dies to ensure all the smaller labels measured 1 x 1 inch. Label Works charged for the dies, but not the redesign work. Such attention to detail and quality impresses Hanek—and her customers.

The project exemplifies how distributors and manufacturers must work together to select the right face stock, liner, adhesive and overall construction. They must consider the surface where the label will be applied (wood, glass, metal), the texture of the surface (cylindrical, rough, flat), the expected usage period (days, months, years), the temperature at application and the method of imprinting (ink jet, ion deposition, laser printer, handwritten).

—Susan Keen Flynn

TIPS
1. Test labels to make sure they adhere properly , and make sure the customer understands potential problems based on the surface and storage conditions. Once you have ordered a label that meets your customer’s needs, follow up with a visit to the client’s facility. Stay abreast of changes in your customer’s labeling routines. For example, if a client switches to a different type of box, the label adhesive may have to change.

2. Invite manufacturers on joint sales calls. Rely on the expertise of your label vendors for insight about face stocks, adhesives, liners, printing equipment, usage environments and more. Let them partner with you to offer creative suggestions to end users.

3. Ask clients about their budgets and label volumes, how far in advance they usually place orders, and how soon they need the labels. Use their answers to discuss long-term label plans for them. For example, clients might want to eventually purchase label printers. By providing advice, distributors can cement clients’ trust—and their accounts.

4. Integrated labels remain popular among many end users. All components are on one product, and personalization is handled simultaneously. Integrated labels save clients processing time and eliminate transposition errors.

RFID is Hot Technology
The most popular new label technologies include radio frequency identification (RFID) labels. Also known as smart labels, they contain text and radio frequency chips in which information can be stored, read and written repeatedly.

RFID, which enables intelligent communication between tags and labels via radio waves, is impacting the packaging, labeling, logistics, consumer products and retail industries. The most common RFID systems use an inlay consisting of a silicon chip bonded to a thin, flexible antenna that’s integrated with a label, tag, card or ticket. This chip is a microprocessor capable of storing data and communicating to a reader, and doesn’t require a direct line of sight between the chip and reader. Information may be rewritten to the chip, which can process algorithms to verify authenticity of the inquiry. Today, many manufacturing firms use RFID systems, but the technology is trickling to personal-use applications such as ExxonMobil’s SpeedPass and toll-road collection tags. RFID also is used widely for access-control applications such as amusement park wristbands.

Manufacturers appreciate RFID labels’ flexibility—they can be produced on demand or on more traditional presses. End users appreciate that radio frequency scanners don’t need direct lines of sight to read the labels—they can place one or two scanners on conveyor lines instead of investing in multiple scanners. “It’s going to be a big cost savings,” says George Wright IV, vice president of New York distributorship Product Identification and Processing Systems.

Annual shipment volume of RFID tags, or transponders, is expected to grow from 323 million in 2002 to 1.62 billion in 2007, according to Allied Business Intelligence, an Oyster Bay, N.Y.-based firm offering IT research.

RFID systems have five major advantages over bar codes:

• No line of sight is required between the carrier and the reader.

• Users have the ability to rewrite information to the tag without physically seeing it, even when the product is mixed among others.

• RFID offers virtually 100-percent readability.

• The technology doesn’t have print readability concerns.

• Users can add real-time observations to the inlay. For example, shipments of blood can be tagged with an RFID label mated to a temperature monitor. When blood arrives at its destination at the ideal temperature, a scan of the label might indicate a high temperature was reached at some point during transit, rendering it useless.

Great Label Applications
• Produce Labels
• Interactive Direct Mail Labels
• Box/Shipping Labels
• Return Address Labels
• Laboratory Identification Labels
• Bumper Stickers
• Warning Labels
• Stationery Seals
• Oil Change Labels
• Time Card Labels
• Employee Badges
• Diskette Jacket Labels
• Pricing Coupon Labels
• File Folder Labels
• Radiology Film Labels
• Promotional Labels
• Inspection Labels
• Menu Labels

Learn More About RFID
DMIA’s white paper, “Emerging Trends & Opportunities in Print,” includes a section about the basics of RFID technology and examples of ideal applications. To order the white paper, call (800) 336-4641. Also, view “Print Solutions Online Exclusives” for more information about RFID applications.
Labels.tif
Paragon Printing & Mailing, a distributorship in Mankato, Minn., sold 1,500 weather-resistant labels to Schwickert’s, a commercial roofing, heating and air conditioning company. Label Works, North Mankato, Minn., created custom dies to ensure all the smaller labels measured 1 x 1 inch.
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